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China Suppliers Linear Shuttle Machine for Efficient Factory Operations with Reduced Floor Space
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China Suppliers Linear Shuttle Machine for Efficient Factory Operations with Reduced Floor Space

Introducing our innovative factory solution designed specifically for long, narrow spaces, which requires 30% less floor area than traditional turret-type systems like the Star Way Roto Equipment. This advanced system features a linear shuttle combined with a movable oven, accommodating 3-5 independent stations for efficient cyclic operations, Our cutting-edge technology enables simultaneous heating, cooling, and assembly at all stations, eliminating idle time and maximizing production efficiency. As a trusted supplier in China, we are committed to delivering high flexibility and capacity to factories looking to streamline their operations. Experience the future of manufacturing with our state-of-the-art solutions tailored for modern industrial needs

    Product Features

    Lined shuttle rotomolding machines feature multiple independent arms operating along a track-based shuttle system. Each arm can be individually controlled, enabling flexible access to identical or different heating and cooling stations. This design supports simultaneous production of products with varying cycle times, allowing loading/unloading on other arms while one is heating—eliminating downtime. Designed for large, heavy-duty products, it incorporates precise temperature control and rotating arm ventilation to ensure uniform wall thickness. Production continues during mold changes, balancing efficiency with flexibility.
    Hot Air Circulation Heating

    The oven adopts a pure hot air circulation heating method, and the hot air can be directed to the mold at an intelligent adjustment speed to form deep cavity products.

    Anti-Deformation Oven Door

    The oven door adopts an anti-deformation structure with good sealing performance; the frequency conversion drive is fast and stable.

    Digital Wireless Communication

    Adopt the digital wireless communication technology, so the equipment installation is more flexible, the line connection of the electrical part is simple, and support remote access to all machine software for assistance.

    Air Line Options

    Each arm is equipped with a single air line; a dual air line is optional.

    Efficient Cooling System

    Large flow negative pressure fans, including air cooling and water cooling, are adopted to achieve fast cooling speed and high production efficiency.

    Independent Cart Control

    Cart is controlled independently, with a frequency conversion speed regulation system adopted to balance movement.

    We offer two brands of burners: Italian Riello and German Weishaupt. Customers can choose according to their actual needs. Natural gas, liquefied gas, diesel, etc. can all be used on the machine.

    PLC Control Solution: Modular PLC design with Ethernet communication ensures stable signal transmission, eliminating issues caused by wiring faults.

    HMI System: Touchscreen + remote control facilitates mold installation/demolding, boosting production efficiency.

    VFD-Controlled Motors: All motors—including major/minor shaft rotation, thermal circulation fans, cart movement, and oven door operation—are VFD-controlled (smooth operation, high efficiency).

    Oven Tunnel Settings: Adjustable airflow volume/direction (different product volumes require distinct airflow control).

    Heating/Cooling Functionality: Multi-stage heating and cooling settings; real-time temperature monitoring; recipe storage capability to save and recall specific product process parameters.

    Remote Terminal Maintenance Module: Enables mobile device monitoring of equipment status, remote troubleshooting, and system upgrades (supports all network connections, 4G, Wi-Fi, and wired connections).

    Equipment Parameters

    Model No Floor Size
    L(m) W(m) H(m)
    S3-2500 13 9 4.1
    S3-3000 15 10 4.6
    S3-3500 17 1 5.1
    S3-4000 19 12 5.6
    S3-4500 21 13 6.1
    S4-2500 18.5 10 4.1
    S4-3000 20.5 11 4.6
    S4-3500 22 12 5.1
    S4-4000 24 13 5.6
    S4-4500 26 14.5 6.1

    Straight arm

    Specifications A(mm) B(mm) C(mm) Weight (Kg)
    1600 R750 370 800 500
    2000 R900 370 1350 800
    2500 R1150 370 1700 1350
    3000 R1400 450 2200 1600
    3500 R1650 450 2700 1800
    4000 R1900 450 3200 2000
    4500 R2100 450 3700 2300
    5000 R2350 700 4100 3000

    L arm

    Specifications A(mm) B(mm) C(mm) D(mm) E(mm) Weight (Kg)
    1600 R750 800 1150 430 1100 300
    2000 R900 1050 1600 610 1300 500
    2500 R1150 1450 1900 780 1500 1000
    3000 R1400 1950 2200 990 1800 1100
    3500 R1650 2250 2600 1240 2200 1400
    4000 R1900 2500 3200 1450 2300 1500
    4500 R2100 2950 3400 1650 2600 1600
    5000 R2350 3250 3800 1840 3300 2000
    Super Energy-Saving Rotomolding Machine(oven)

    C arm

    Specifications A(mm) B(mm) C(mm) Weight (Kg)
    2500 1900 1640 1500 1000
    3000 2200 1980 1800 1100
    3500 2600 2480 2200 1400
    4000 3000 2980 2500 1500
    4500 3400 3480 2900 1600
    5000 3800 3980 3300 2000
    C arm

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    Frequently Asked Questions (FAQ)

    What are the advantages of the lined shuttle rotomolding machine design?
    The lined shuttle rotomolding machine features multiple independent arms operating along a track-based shuttle system. Since each arm can be individually controlled, you can produce products with varying cycle times simultaneously, allowing for loading and unloading on one arm while another is heating, which effectively eliminates production downtime.
    What burner brands and fuel options are supported?
    We offer two high-quality burner brands: Italian Riello and German Weishaupt. The machines are highly versatile and can operate on natural gas, liquefied gas, diesel, and other heating fuels based on customer requirements.
    How does the PLC and HMI control system improve production?
    The equipment utilizes a modular PLC design with Ethernet communication to ensure stable signal transmission and eliminate wiring faults. The HMI system features a touchscreen and remote control to make mold installation and demolding easier and faster, significantly boosting overall production efficiency.
    What cooling technologies are used to maintain high efficiency?
    The machines adopt large flow negative pressure fans that integrate both air cooling and water cooling systems. This dual approach achieves rapid cooling speeds, which directly contributes to higher production output and efficiency.
    Does the machine support remote troubleshooting and upgrades?
    Yes, the machine is equipped with a Remote Terminal Maintenance Module. This allows operators and technicians to monitor equipment status, perform remote troubleshooting, and execute system upgrades via 4G, Wi-Fi, or wired network connections.
    What types of rotating arms are available for configuration?
    We offer a comprehensive selection of arm configurations to meet different product geometries, including Straight arms, L-arms, C-arms, O-arms, and U-arms.