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China Lined Shuttle Machine: Efficient Factory Solution with 30% Less Floor Space from Top Suppliers
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China Lined Shuttle Machine: Efficient Factory Solution with 30% Less Floor Space from Top Suppliers

Introducing our innovative solution designed specifically for long, narrow factories in China. Our system occupies 30% less floor area compared to traditional turret-type equipment, such as Star Way Roto Equipment, making it ideal for optimizing factory space, Featuring a linear shuttle and a movable oven, our setup accommodates 3-5 independent stations for efficient cyclic operation. This design allows for simultaneous heating, cooling, and assembly at all stations, eliminating idle time and enhancing production flexibility, As a leading manufacturer among suppliers in China, we offer a solution that maximizes production capacity while minimizing operational costs, ensuring your factory remains competitive in today’s market

    Product Features

    Lined shuttle rotomolding machines feature multiple independent arms operating along a track-based shuttle system. Each arm can be individually controlled, enabling flexible access to identical or different heating and cooling stations. This design supports simultaneous production of products with varying cycle times, allowing loading/unloading on other arms while one is heating—eliminating downtime. Designed for large, heavy-duty products, it incorporates precise temperature control and rotating arm ventilation to ensure uniform wall thickness. Production continues during mold changes, balancing efficiency with flexibility.
    1
    Heating Oven The oven adopts a pure hot air circulation heating method, and the hot air can be directed to the mold at an intelligent adjustment speed to form deep cavity products.
    2
    Oven Door Structure The oven door adopts an anti-deformation structure with good sealing performance; the frequency conversion drive is fast and stable.
    3
    Wireless Communication Adopt the digital wireless communication technology, so the equipment installation is more flexible, the line connection of the electrical part is simple, and support remote access to all machine software for assistance.
    4
    Air Line Configuration Each arm is equipped with a single air line; a dual air line is optional.
    5
    Cooling System Large flow negative pressure fans, including air cooling and water cooling, are adopted to achieve fast cooling speed and high production efficiency.
    6
    Cart Control Cart is controlled independently, with a frequency conversion speed regulation system adopted to balance movement.
    7
    Burner Brands We offer two brands of burners: Italian Riello and German Weishaupt. Customers can choose according to their actual needs. Natural gas, liquefied gas, diesel, etc. can all be used on the machine.
    8
    PLC Control Solution Modular PLC design with Ethernet communication ensures stable signal transmission, eliminating issues caused by wiring faults.
    9
    HMI System HMI system featuring touchscreen + remote control facilitates mold installation/demolding, boosting production efficiency.
    10
    VFD Control All motors—including major/minor shaft rotation, thermal circulation fans, cart movement, and oven door operation—are VFD-controlled (smooth operation, high efficiency).
    11
    Oven Tunnel Settings Adjustable airflow volume/direction (different product volumes require distinct airflow control).
    12
    Heating/Cooling Functionality Multi-stage heating and cooling settings; real-time temperature monitoring; recipe storage capability to save and recall specific product process parameters.
    13
    Remote Terminal Maintenance Module Enables mobile device monitoring of equipment status, remote troubleshooting, and system upgrades (supports all network connections, 4G, Wi-Fi, and wired connections).

    Equipment Parameters

    Model No Floor Size
    L(m) W(m) H(m)
    S3-2500 13 9 4.1
    S3-3000 15 10 4.6
    S3-3500 17 1 5.1
    S3-4000 19 12 5.6
    S3-4500 21 13 6.1
    S4-2500 18.5 10 4.1
    S4-3000 20.5 11 4.6
    S4-3500 22 12 5.1
    S4-4000 24 13 5.6
    S4-4500 26 14.5 6.1
    Straight arm:
    Specifications A(mm) B(mm) C(mm) Weight (Kg)
    1600 R750 370 800 500
    2000 R900 370 1350 800
    2500 R1150 370 1700 1350
    3000 R1400 450 2200 1600
    3500 R1650 450 2700 1800
    4000 R1900 450 3200 2000
    4500 R2100 450 3700 2300
    5000 R2350 700 4100 3000
    L arm:
    Specifications A(mm) B(mm) C(mm) D(mm) E(mm) Weight (Kg)
    1600 R750 800 1150 430 1100 300
    2000 R900 1050 1600 610 1300 500
    2500 R1150 1450 1900 780 1500 1000
    3000 R1400 1950 2200 990 1800 1100
    3500 R1650 2250 2600 1240 2200 1400
    4000 R1900 2500 3200 1450 2300 1500
    4500 R2100 2950 3400 1650 2600 1600
    5000 R2350 3250 3800 1840 3300 2000
    C arm:
    Specifications A(mm) B(mm) C(mm) Weight (Kg)
    2500 1900 1640 1500 1000
    3000 2200 1980 1800 1100
    3500 2600 2480 2200 1400
    4000 3000 2980 2500 1500
    4500 3400 3480 2900 1600
    5000 3800 3980 3300 2000

    Frequently Asked Questions

    How do the independent shuttle arms improve production efficiency?
    Each arm operates independently along a track system, allowing customized heating and cooling programs. You can load or unload one arm while another is heating, eliminating downtime and allowing simultaneous production of products with different cycle times.
    What types of burners and fuels are compatible with this rotomolding machine?
    We offer high-performance burner options from Italian Riello and German Weishaupt. The system is highly versatile and supports natural gas, liquefied gas (LPG), and diesel fuels.
    How does the PLC and HMI system contribute to better control?
    The machine uses a modular PLC design with Ethernet communication to prevent wiring faults. Combined with a user-friendly touchscreen HMI and remote control capabilities, it streamlines mold setup, demolding, and parameter adjustments.
    What arm configurations can be selected for different mold shapes?
    We offer a wide variety of arm configurations including Straight arms, L-arms, C-arms, O-arms, and U-arms. Each arm is equipped with a standard single air line, with a dual air line configuration available as an option.
    Does the system support remote monitoring and system upgrades?
    Yes, it features a Remote Terminal Maintenance Module. This module allows operators to monitor machine status, run diagnostics, troubleshoot issues, and perform software upgrades remotely via 4G, Wi-Fi, or wired connections.

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